Blog

Made for lithium disilicate

Case by Andreas Chatzimpatzakis

 

PUTTING CERABIEN™ MiLai TO THE TEST

Nowadays, lithium disilicate and highly translucent variants of zirconia are among the most popular ceramic materials processed in the dental laboratory. Their favourable optical properties allow us to opt for simplified finishing approaches such as micro-layering in a great majority of cases. For dental technicians, this means a reduction of the manual workload without compromising the quality of the outcomes.

 

Recently, Kuraray Noritake Dental Inc. has launched a new set of porcelains and internal stains specifically developed for micro-layering, which works not only with zirconia but also with lithium disilicate. The CERABIEN™ MiLai line-up consists of 16 porcelains and 15 internal stains, which – the manufacturer claims – are easy to select and manage. As the more universal approach with a single porcelain for silicate ceramics and zirconia enables us to streamline inventory management and to standardize layering procedures, we decided to test the new product in the laboratory setting. The following case is a documentation of the first try of CERABIEN™ MiLai on lithium disilicate (Amber Press, HASS Bio).

 

Fig. 1. Anatomically reduced crown structures made of lithium disilicate (Amber Press LT, shade A2).

 

Fig. 2. Crowns after the application of CERABIEN™ MiLai Value Liner 1 generally used to increase the value of lithium disilicate restorations, followed by wash firing.

 

Fig. 3. Situation after CERABIEN™ MiLai Internal Stains: A+ is applied in the cervical area to enhance the chroma, and Mamelon Orange 2 alternating with Incisal Blue 1 are used to imitate the mamelon structures in the incisal area.

 

Fig. 4. Crowns after the first and second bake with CERABIEN™ MiLai Porcelain LT1 applied in the cervical area to add translucency and opalescence to the enamel, E2 mixed with ELT (ratio: 60/40) to optimize the body area and LTx to boost the incisal translucency and opalescence.

 

Fig. 5. Restorations finalized with CERABIEN™ ZR FC Paste Stain Clear Glaze and external stains to add some lines incisally.

 

Fig. 6. Lateral view of the restorations.

 

Fig. 7. Natural translucency and internal optical structure revealed in transmitted light.

 

CONCLUSION

The outcome achieved at the first go with the CERABIEN™ MiLai line-up for micro-layering on lithium disilicate is very satisfying. I feel that we can achieve great results with this system, which is indeed easy to select and manage. The reduced number of shades clearly comes in handy especially for beginners, who will be grateful for the option of creating lifelike restorations with fewer decisions to be made, and less effort involved compared to conventional ceramic line-ups. The possibility of standardizing and streamlining procedures by using a single porcelain system for all micro-layering procedures is likely to improve the life of every dental technician.

 

Dental technician:

ANDREAS CHATZIMPATZAKIS

 

Andreas graduated from the Dental Technology Institute (TEI) of Athens in 1999. During his studies he followed a program at the Helsinki Polytechnic Department of Dental Technique, where he trained on implant superstructures and all ceramic prosthetic restorations. As of 2000, he is running the ACH Dental Laboratory in Athens, Greece, specialized on refractory veneers, zirconia and long span implant prosthesis.

 

In 2017 Andreas visited Japan where he trained under the guidance of Hitoshi Aoshima, Naoto Yuasa and Kazunabu Yamanda and become International Trainer for Kuraray Noritake Dental Inc..

 

How can you simplify your bonding process without compromising quality?

CLEARFIL™ Universal Bond Quick 2

In modern dentistry, efficiency and reliability are key elements for many practices. CLEARFIL™ Universal Bond Quick 2 offers a low effort, high-performance bonding solution providing exceptional results. With its Advanced Rapid Bond Technology, this adhesive allows for quick and easy application, eliminating unnecessary steps and reducing technical sensitivity.

 

WHAT IS CLEARFIL™ Universal Bond Quick 2?

CLEARFIL™ Universal Bond Quick 2 is an advanced dental adhesive designed to streamline restorative procedures. Compatible with etching techniques of your choice, it provides strong adhesion to enamel and dentin, ensuring a strong and uniform bond layer. Its versatility makes it suitable for both direct and indirect restorations, as well as core build-ups and intraoral repairs.

 

 

WHERE CAN THIS BONDING SOLUTION BE USED?

CLEARFIL™ Universal Bond Quick 2 is ideal for any dental practice seeking a reliable and easy-to-use adhesive. Whether performing routine direct restorations or several indirect procedures, this adhesive delivers consistent performance and a simplified workflow.

 

WHAT ARE THE INDICATIONS OF CLEARFIL™ Universal Bond Quick 2?

This bonding agent is designed for a variety of clinical applications:

  • Direct restorations using light-cured composite resin
  • Sealing of a prepared cavity or abutment tooth as a pretreatment for indirect restorations
  • Treatment of exposed root surfaces
  • Treatment of hypersensitive teeth
  • Intraoral repairs of fractured restorations
  • Post cementation and core build-ups
  • Cementation of indirect restorations

 

 

WHY DOES CLEARFIL™ Universal Bond Quick 2 WORK SO WELL?

The key to its exceptional performance lies in its proprietary Advanced Rapid Bond Technology, which consists of three high performance ingredients:

  • Original MDP Monomer: Invented by KURARAY CO., LTD., this monomer provides unmatched bonding strength to hydroxyapatite and a wide range of materials, including zirconium oxide. It provides for an excellent bond that remains stable over time.
  • Amide Monomer: A highly hydrophilic monomer that allows for rapid penetration into the tooth structure, eliminating the need for waiting after application. During polymerisation, it forms a stable, hydrophobic cross-linked network for a strong and durable bond.
  • Urethane Tetra Methacrylate (UTMA) Monomer: This multifunctional monomer enhances the strength of the bonding layer itself, increasing resistance to shrinkage forces while maintaining a thin and uniform adhesive layer.

 

Together, these monomers form the foundation of CLEARFIL™ Universal Bond Quick 2, providing a fast, dependable, and versatile adhesive for all your restorative needs.

 

WHY CHOOSE CLEARFIL™ Universal Bond Quick 2?

CLEARFIL™ Universal Bond Quick 2 enhances efficiency without sacrificing quality. Its Advanced Rapid Bond Technology integrates MDP, Amide, and Urethane Tetra Methacrylate (UTMA) monomers to create a strong, uniform bond layer. This allows for even spreading and superior bond strength to both enamel and dentin. The low-viscosity formula forms a thin, even film, reducing risk of pooling and enhancing predictability.

 

Additional benefits include:

  • Quick and straightforward application
  • Consistently durable bond strength
  • Versatility across different restorative techniques
  • Minimized risk of pooling and contamination
  • Compatibility with self-adhesive resin cements
  • Convenient room temperature storage

 

HOW DO YOU APPLY CLEARFIL™ Universal Bond Quick 2?

Application is simple and efficient, accommodating various clinical scenarios. The adhesive can be used in:

  • Self-etch mode for a more modern, fast and effective approach
  • Selective-etch mode for additional enamel bond strength
  • Total-etch mode for a conventional approach

It is available in both bottle and unit-dose options, catering to different practice needs and ensuring easy, on-demand use.

 

THE ULTIMATE BONDING SOLUTION: CLEARFIL™ Universal Bond Quick 2

As the latest innovation in dental bonding, CLEARFIL™ Universal Bond Quick 2 delivers efficiency, reliability, and versatility. By eliminating waiting time, extensive rubbing, and the need for application of multiple layers, this adhesive simplifies procedures while creating strong, long-lasting restorations. With its exceptional performance and simplified workflow, it truly is the „everything bond“ for modern dental practices.

 

THE HEART OF THE UNIVERSAL PORTFOLIO

At Kuraray Noritake Dental Inc., we understand the demands of modern dental practices. Balancing complex procedures, tight schedules, and patient care is no easy task. That is why we have spent years refining our materials—so you can focus on what matters most: your patients.

 

Our universal products simplify your workflow, offering you high-quality materials and tools that work seamlessly with your expertise. CLEARFIL™ Universal Bond Quick 2 forms literally the connection between several universal resin-based products of our portfolio. Plus: there is no need for a separate dual-cure activator when used with other manufacturers’ self-adhesive cements.

 

 

Shaping the future of dentistry

KURARAY NORITAKE DENTAL INC.'S AWARD-WINNING SOLUTIONS IN 2025

In our dynamic dental landscape, the demand for cutting-edge materials and devices that enhance clinical outcomes, simplify workflows and address individual patient needs continues to rise. Dental professionals never stop looking for such products that support them and their teams in achieving exceptional treatment outcomes safely and efficiently. In a short-lived world with new products being introduced frequently, however, it can be challenging to identify and choose the right solutions. Independent evaluations that assess practical application on one hand and laboratory as well as clinical performance on the other are among the most trusted sources of information.

 

Each year, the Dental Advisor, a respected authority in dental product testing, recognizes those dental products that consistently perform at the highest levels. In its Top & Preferred Product as well as Research Awards published in the January/February 2025 issue of the Dental Advisor, several products from Kuraray Noritake Dental Inc. earned well-deserved recognition. Among this year’s winners are a new flowable composite as well as tried-and-tested favourites that continue to shape the field of restorative and adhesive dentistry.

 

RESEARCH AWARD WINNERS

According to Dental Advisor (www.dentaladvisor.com), “Companies that receive Research Awards demonstrate a commitment to advancing dental technology and enhancing patient care.” Features and physical properties are tested in the Dental Advisor Biomaterials Research Center to evaluate the scientific performance of the materials and recognize those products with the most promising blend of characteristics.

 

 

CLEARFIL MAJESTY ES Flow Universal

This brand-new flowable composite with a simplified shade concept has just earned the prestigious Research Award from the Dental Advisor. While the material is available in two flowabilities (Low and Super Low) in Europe, Low is the variant offered in the United States and tested in the Dental Advisor Biomaterials Research Center. According to the test results, the material stands out mainly due to its high mechanical properties and exceptional shade matching abilities. Its flexural strength and compressive strength are level with those of the strongest packable composites on the market. And although only two shades are offered, laboratory testing confirms that the material matches a broad range of natural tooth shades. This brings both simplicity and efficiency to restorative procedures without compromising on aesthetics and durability.

 

 

PANAVIA Veneer LC (RESEARCH AWARD AND PREFERRED PRODUCT)

PANAVIA Veneer LC has been revered for its exceptional bond strength and aesthetic outcomes in veneer applications. Testing confirmed that – when the components recommended in the United States (PANAVIA Veneer LC Paste, CLEARFIL™ Universal Bond Quick and CLEARFIL™ Ceramic Primer Plus) are used – bond strength is high after artificial ageing. This applies to various substrates including enamel, dentin, silica-based ceramics (lithium disilicate) and zirconia. The system also showed the best gloss retention and wear properties compared to two other leading veneer cements tested.

 

TOP PRODUCT AWARD WINNERS

Every year, the Top Product Award is awarded to materials and devices in different dental categories. The winners are selected based on clinical evaluations and laboratory test results. This award offers valuable insights as the tests are conducted under real-life conditions: “Our dedicated volunteer evaluators provide unbiased insights from their real-world experiences, ensuring that only the very best receive this prestigious accolade”, as stated on www.dentaladvisor.com.

 

 

CLEARFIL MAJESTY™ ES Flow

A consistent winner, CLEARFIL MAJESTY™ ES Flow has earned the Top Award again this year, reinforcing its status as a top performer in the composite resin category. Praised for its ease of use, excellent handling, and natural aesthetic appearance, this material is the go-to solution for clinicians who demand versatility and a superior finish.

 

 

CLEARFIL™ SE Protect

CLEARFIL™ SE Protect continues to lead the category of self-etch adhesives with its antibacterial effects and fluoride release. With a proven track record of clinical excellence, it secured a Top Award this year for its remarkable performance in both bonding and long-term performance, making it an indispensable product in restorative dentistry.

 

 

PANAVIA™ SA Cement Universal

The epitome of simplicity in self-adhesive cementation, PANAVIA™ SA Cement Universal earned a Top Award for its ability to bond reliably to a wide range of substrates without the need for additional primers. Its easy handling and consistent results have made it the preferred choice for clinicians looking for top performance and simplicity.

 

 

TEETHMATE™ DESENSITIZER

For the eighth year running, TEETHMATE™ DESENSITIZER has received a Top Award, highlighting its superior performance in the treatment of hypersensitivity. This non-invasive solution remains a favourite for addressing sensitivity issues, thanks to long-lasting pain relief.

 

PREFERRED PRODUCT AWARD WINNERS

Based on clinical evaluations and in-vitro tests, the Dental Advisor selects “those items that not only excel in performance but also resonate with the needs of dental practitioners”. As explained on www.dentaladvisor.com, these products receive a Preferred Product Award.

 

 

CLEARFIL™ CERAMIC PRIMER PLUS

Achieving Preferred Product status for its ability to bond to a wide variety of restorative materials, CLEARFIL™ CERAMIC PRIMER PLUS continues to shine in providing exceptional bond strength, particularly to silica-based ceramics, zirconia, and composites. Its consistent performance has earned it the recognition of clinicians worldwide.

 

 

PANAVIA™ Veneer LC (PREFERRED PRODUCT & RESEARCH AWARD)

This product not only excels in the laboratory setting, but also in the practice environment. Among the features highlighted by the consultants in the latter are its ease of excess clean-up, working time and aesthetics.

 

A COMMITMENT TO EXCELLENCE

At Kuraray Noritake Dental Inc., the pursuit of excellence is embedded in every product. The awards just won are a reflection of the company’s dedication to empowering dental professionals with solutions that improve patient care and optimize clinical workflows. From restorative materials to adhesive solutions, Kuraray Noritake Dental Inc.’s products support a wide range of applications that enhance both daily practice and patient outcomes.

 

The recognition received from the Dental Advisor in 2025 is a testament to the ongoing research, development, and commitment to excellence at Kuraray Noritake Dental Inc. As the practice of dentistry continues to evolve, clinicians can be sure that the people behind Kuraray Noritake Dental Inc. will never stop pushing the boundaries of dental science and listening to their needs to develop products that lead the way. After all, it is your clinical success and your patients’ quality of life that motivates us every day.

 

MICRO-LAYERING EN GINGIVAVORMGEVING OP EEN TIENDELIGE ZIRKONIUMBRUG

Klinische cases door DT Ioulianos Moustakis 

In deze casus werd een complexe tiendelige brug vervaardigd, inclusief gingivadelen in de esthetische zone. Als framemateriaal werd gekozen voor KATANA™ Zirconia HTML Plus (Kuraray Noritake Dental Inc.), dat dankzij zijn meerlaagse kleuropbouw, geoptimaliseerde translucentie en hoge buigsterkte ideaal is voor bruggen met grote overspanningen.

De restauratie werd gefreesd in een anatomisch gereduceerd ontwerp en het oppervlak werd alvorens te sinteren geoptimaliseerd met behulp van roterende instrumenten [Afb. 3a]. Na het sinteren toonde de restauratie een gunstige, hoge translucentie in het incisale gebied en een natuurlijke kleuropbouw [Afb. 3b en 3c]. In de eerste stap van de micro-layeringprocedure werd de applicatie van CERABIEN™ MiLai Internal Stains gepland en uitgevoerd [Afb. 3d en 3e].

Vervolgens werd CERABIEN™ MiLai Porselein in meerdere lagen aangebracht. Afbeeldingen 3f tot 3h laten zien welke poeders werden gecombineerd en hoe het proces verliep. Het resultaat vóór en na het laatste bakproces is te zien in Afbeeldingen 3i tot 3k. In de volgende stap werden de tandvleesdelen opgebouwd met CERABIEN™ MiLai gingivaporselein, Tissue 4, 5 en 6, in de volgorde en op de posities zoals beschreven in afbeeldingen 3l tot 3o.

Als laatste laag werd een mengsel van Tissue 1 en ELT1 aangebracht om het frenulum na te bootsen en werd een mengsel van Tissue 1 met LTx gebruikt om een vloeiende overgang naar de natuurlijke gingiva te creëren [Afb. 3p]. De uiteindelijke restauratie wordt weergegeven in Afbeelding 3r.

 

Afb. 3a. Gefreesde restauratie na oppervlaktebewerking.

 

Afb. 3b. Kleur en translucentie van de gesinterde zirkoniumrestauratie.

 

Afb. 3c. Hoogtranslucente brug op het model.

 

Afb. 3d. Chromakaart voor de toepassing van CERABIEN™ MiLai Internal Stains.

 

Afb. 3e. Aanbrengen van een mengsel van Bright, Salmon Pink en Tissue Pink op het tandvleesgebied.

 

Afb. 3f. Aanbrengen van CERABIEN™ MiLai E2 om translucentie aan de structuur mee te geven.

 

Afb. 3g. Aanbrengen van Tx en een mengsel van Tx en CCV-2 om de cervicale en incisale zones te individualiseren en de translucentie van het glazuur in het middelste en incisale derde te versterken.

 

Afb. 3h. Applicatie van een laatste laag LT1 voor extra translucentie en opalescentie.

 

Afb. 3i. De brug vóór het bakken – labiaal aanzicht.

 

Afb. 3j. Palatinaal aanzicht van de brug voor het bakken

 

Afb. 3k: Resultaat brug na het bakken.

 

Afb. 3l: Aanbrengen van kleine hoeveelheden Tissue 5...

 

Afb. 3m: … bedekt met Tissue 6, aangevuld met Tissue 5..

 

Afb. 3n. Na opnieuw bakken wordt nogmaals Tissue 5 aangebracht in de proximale gebieden.

 

Afb. 3o: Tissue 6 en Tissue 4 in gecombineerd en lokaal aangebracht.

 

Afb. 3p. Voltooing van de gingiva met Tissue 1, lokaal gemengd met ELT1 en met LTx aangebracht.

 

Afb. 3q: Vóór de laatste bakbeurt.

 

Afb. 3r. Brug, klaar voor plaatsing.

Beeldmateriaal beschikbaar gesteld door Ioulianos Moustakis.

 

DT IOULIANOS MOUSTAKIS
Duitsland

Tandtechnicus/Fotograaf
1985 - 1987 Opleiding aan de School voor Tandtechniek (SBIE) in Athene, Griekenland
1997 – 1998 Masteropleiding in Berlijn
2007 Opleiding tot maxillofaciale prothetisch technicus (IASPE)
2010 Vervolgopleiding in functionele diagnostiek van het temporomandibulair gewricht
2011 – 2012 Curriculum implantaatprothetiek voor tandtechnici (DGZI)
2013 – 2014 Opleiding grafisch ontwerp aan de Media Design Hochschule (MDH) in Berlijn
2015 – 2017 Opleiding fotografie aan het Photocentrum van de Gilberto Bosques VHS Friedrichshain-Kreuzberg
2014 – 2016 – 2018 Verdere scholing bij Kuraray Noritake in Japan
2019 Internationaal instructeur Kuraray Noritake
2019 Gecertificeerd trainer in tandmorfologie en carvetechniek (Osaka Ceramic Training Center)
1998 - Oprichting van Implant Dental Studio – Athene, Griekenland
2010 - Medeoprichter van Zirkler & Moustakis Dental Technology – Falkensee, Duitsland
2020 - Oprichting van Giuliano Dentaldesign – Falkensee, Duitsland


Publications in Dental Journals
2014 - 5/2014 Dental Dialogue/Duitsland
2015 - 10/2015 The International Journal of Dental Technology/Japan
2018 - 1/2018 Cosmetic Dentistry/Duitsland
2018 - 4/2018 Zahntechnik Zeitung/Duitsland
2018 - 5/2018 Das Dental Labor/Duitsland
2018 - 5/2018 Dental Dialogue/Italë
2018 - 10/2018 Laborama/Griekenland
2019 - 1/2019 LabLine/Hongarije
2019 - 3-4/2019 Dental Technologies/VK
2020 - 4/2020 LabLine/Hongarije
2021 - 1+2 LabLine/Hongarije
2021 - 5/2021 + 12/2021 Quintessenz Zahntechnik/Duitsland
2021 - 4/2021 QDRP Frankrijk


Competitions
2013 – 6e plaats op de 8e KunstZahnWerk-wedstrijd van Candulor
2017 – 5e plaats op de 10e KunstZahnWerk-wedstrijd van Candulor
2017 – 1e plaats op de 10e KunstZahnWerk-wedstrijd van Candulor in de categorie “Beste Documentatie”
2020 – 1e plaats op de 4e Panthera Master Cup van Panthera Dental

Lidmaatschappen
NGSC – Noritake Greek Study Club
DGZI – Duitse Vereniging voor Tandheelkundige Implantologie
IASPE – Internationale Vereniging voor Chirurgische Prothetiek en Epithese
Key Opinion Leader (KOL) bij MPF Brush Company
Key Opinion Leader (KOL) bij Candulor
Key Opinion Leader (KOL) bij Kuraray Noritake

Article first published in Labline Magazine Issue 45, Spring 2022 edition.

The everything bond

MEET AND GREET THE NEWEST EDITION TO OUR ADHESIVE FAMILY - CLEARFIL Universal Bond Quick 2

 

IN SHORT ABOUT CLEARFIL Universal Bond Quick 2

CLEARFIL™ Universal Bond Quick 2 represents the latest innovation in dental bonding technology, providing a streamlined and efficient solution for dental practitioners.

 

Compatible with all etching techniques, it is suitable for direct and indirect restorations as well as core build-up procedures, offering the versatility and flexibility essential for modern dentistry.

 

In addition to delivering consistent and predictable results, CLEARFIL™ Universal Bond Quick 2 eliminates waiting time, extensive rubbing, and the need for multiple layers. This saves valuable time for dentists while reducing the risk of errors and contamination, particularly in cases where moisture control is challenging.

 

Powered by Advanced Rapid Bond Technology, this adhesive provides for a strong, durable bond to enamel, dentin, and composite, supporting long-lasting and reliable restorations.

 

WORKFLOWS

In this blog, we showcase six essential workflows featuring CLEARFIL™ Universal Bond Quick 2 in action. From achieving seamless direct restorations with both paste-type and flowable composites to mastering advanced procedures like cementation and abutment sealing, these videos highlight the versatility and efficiency of this remarkable product.

 

Watch these videos to see how it fits seamlessly into diverse clinical scenarios of modern dental practice.

 

Direct restoration workflow with CLEARFIL MAJESTY ES-2 Universal composite and CLEARFIL Universal Bond Quick.

 

Direct restoration workflow with CLEARFIL MAJESTY ES Flow Universal (Super Low) composite and CLEARFIL Universal Bond Quick.

 

Direct restoration workflow with CLEARFIL MAJESTY ES Flow Universal (Low) composite and CLEARFIL Universal Bond Quick.

 

Post cementation and core build-up workflow with CLEARFIL DC CORE PLUS and CLEARFIL Universal Bond Quick 2.

 

Workflow for cementation of indirect restorations with PANAVIA SA Cement Universal and CLEARFIL Universal Bond Quick 2.

 

Workflow for sealing a prepared abutment tooth (for indirect restorations and CLEARFIL Universal Bond Quick 2.

 

A new bright smile

Clinical case by Kostia Vyshamirski, DT

 

Digital technologies for computer-aided imaging, planning, design and manufacturing are valuable tools that support dental technicians in their daily work. Combined with traditional approaches, those digital tools allow us to assess, shape, and finally meet or even exceed patient expectations. The case below is a perfect example: We produced 20 natural bleach restorations made of KATANA™ Zirconia YML and CERABIEN™ ZR Porcelains and of Noritake Super Porcelain EX-3 (Kuraray Noritake Dental Inc.), respectively.

 

INITIAL SITUATION

The aim was to create a new white, still natural smile. It was decided to replace the old crowns in the maxilla and to create a wider and brighter smile by adding laminate veneers in the maxilla and mandible.

 

Fig. 1. Initial clinical situation.

 

DIGITAL SMILE DESIGN AND DIAGNOSTIC WAX-UP

Digital smile design and a diagnostic wax-up are great tools for analysing and planning a new smile. Intraoral scans and portrait photographs of the patient served as the basis for the development of the ideal proportions and shapes. Once the virtual designing of the new restorations was completed (software: exocad DentalCAD), the wax-up models were printed. By transferring the wax-up into the patient’s mouth via an index or matrix, it is possible to test and assess the outcome intraorally. In this step, aesthetic and functional analysis should be the priority.

 

Fig. 2. Digital smile design based on an image.

 

Fig. 3. Computer-aided waxing up in the maxilla based on the smile design.

 

Fig. 4. Completed virtual wax-up for the maxilla and mandible.

 

Fig. 5. Wax-up transferred into the patient’s mouth for functional and aesthetic analysis.

 

Fig. 6. The planned new bright smile.

 

ALVEOLAR PRINTED MODEL

Precise and functional models are essential for the production of accurate, aesthetic restorations in the laboratory. The model builder software SHERAeasy-model (SHERA) and a 3D printer (ASIGA MAX UV, Asiga) were used to produce solid models and alveolar models with full gingival information and removable dies.

 

Fig. 7. Alveolar models printed in gingiva and tooth colours.

 

Fig. 8. Printed models with articulator holding plates and removed dental elements.

 

REFRACTORY DIE DUPLICATION AND ARTICULATION

The refractory die technique allows for the production of extremely thin-walled restorations and hence supports minimal tooth structure removal. For this reason, the approach seems best suited for all previously untreated teeth without major defects. The printed dies were duplicated in the refractory die material before mounting the models in the articulator for a transfer of the maxillomandibular relations.

 

Fig. 9. Process of duplicating printed dies in the refractory material.

 

Fig. 10. Articulating the models.

 

PRODUCTION OF THE RESTORATIONS

To achieve the best results, it is essential to select the best material for each specific situation. For the production of the crown frameworks used to restore the six maxillary anterior teeth, KATANA™ Zirconia YML in the shade NW appeared to be the ideal option. Their intaglio surfaces were treated with Esthetic Colorant (Kuraray Noritake Dental Inc.) in the shade OPAQUE to prevent a shining through of the discolourations found on some of the prepared teeth. After sintering of the frameworks in a high-temperature sintering furnace (Nabertherm) at 1,550° C, CERABIEN™ ZR porcelains were applied as illustrated below. For the creation of natural effects inside the restorations – i.e. between the layers of porcelain –, we use the internal stain technique (ILS). This procedure is very predictable and fast. Each step during porcelain build-up and staining was recorded with photos to monitor the entire process and to capture all information on the individual protocol steps. The porcelain veneers (Super Porcelain EX-3, Kuraray Noritake Dental Inc.) were produced on the refractory dies to restore the premolars in the maxilla and central incisors to second premolars in the mandible.

 

Fig. 11. Refractory dies and zirconia frameworks on the model.

 

Fig. 12. Wax-up on the model with removable dies.

 

Fig. 13. KATANA™ Zirconia YML frameworks on the model.

 

Fig. 14. Opacity control with CERABIEN™ ZR Opacious Body OB White to optimise brightness.

 

Fig. 15. Application of CERABIEN™ ZR Body NW0.5 to restore the cores of the crowns using a silicon index.

 

Fig. 16. CERABIEN™ ZR porcelains E1 and LTX applied to create translucency at the incisal edge.

 

Fig. 17. Prepared surface ready for internal stain application.

 

Fig. 18. Creation of mamelons and incisal effects with CERABIEN™ ZR internal stains.

 

Fig. 19. Adaptation of the incisal third with a mamelon mixture of internal stain shades (white, mamelon orange and bright).

 

Fig. 20. Outcome of the internal staining procedure.

 

Fig. 21. CERABIEN™ ZR Luster application using the Interchangeable Build-up Technique, application of CCV1 in the cervical area.

 

Fig. 22. CERABIEN™ ZR porcelains ELT1 used for the core, LTX for the incisal area and ELT3 for the ridges.

 

Fig. 23. Restorations finished by carving, hand polishing and a self-glaze bake.

 

Fig. 24. Layering map summarizing the porcelain layering procedure.

 

FIT ASSESSMENT AND TRY-IN

When the production process was complete, the restorations were placed on the solid models (printed master casts). This step is very important to validate the passive fit and contact points of each crown and veneer. Afterwards, it was time to try-in and check all the restorations intra-orally.

 

Fig. 25. Final restorations ready for fit assessment.

 

Fig. 26. Maxillary restorations: Checking of the passive fit and contacts on the model.

 

Fig. 27. Mandibular restorations: Checking of the passive fit and contacts on the model.

 

Fig. 28. Intra-oral try-in of the crowns.

 

DEFINITIVE PLACEMENT AND FINAL OUTCOME

Refractory ceramic veneers were cemented via an adhesive protocol using a resin-based composite. Opaque glass ionomer cement was used to cement the zirconia crowns.

 

At the recall about one month after restoration placement, we saw amazing gum conditions and a happy, healthy and beautiful smile!

 

Fig. 29. Image taken right after definitive placement of the crowns.

 

Fig. 30. Nice pink-and-white aesthetics achieved with the all-ceramic restorations.

 

Fig. 31. Amazing gum conditions found one month after restoration placement.

 

Fig. 32. Happy, healthy and beautiful smile.

 

Fig. 33. The new smile exceeds expectations.

 

Dentists:

KOSTIA VYSHAMIRSKI

OMAR AZZAWI

Kanstantsin started his dental technician career in 2014. His speciality is aesthetic prosthetic porcelain works. Kanstantsin is an experienced user of KATANA™ Zirconia and Noritake porcelains. He owns his lab in Riga, Latvia.

Dr. Omar Azzawi, Vienna, Austria

 

 

The new way of micro-layering

Case by Andreas Chatzimpatzakis

 

With CERABIEN™ ZR, Kuraray Noritake Dental Inc. offers a whole porcelain portfolio for the finishing of restorations based on zirconia. Originally developed for complex layering techniques, the synthetic feldspathic porcelain powders, liquid ceramics, internal and external stains allow for the creation of beautiful dental artwork. We love to work with the system as it offers consistent handling and mechanical properties, allowing us to produce predictable outcomes.

 

However, the complexity of the system with its huge number of different shades can pose challenges to less experienced users. This complexity is further increased when different substructure materials are used, as CERABIEN™ ZR works exclusively on zirconia, so that users would need to select and manage a second porcelain system when opting for a lithium disilicate framework, for example.

 

For dental technicians who would like to keep it smartly simple, the new CERABIEN™ MiLai line-up is certainly a great solution. Specifically developed for micro-layering on pre-shaded, highly translucent substructure materials such as lithium disilicate or a latest-generation zirconia, CERABIEN™ MiLai porcelains and internal stains may be applied in a thin (micro-) layer on restorations with a small (vestibular) cut-back. Just like CERABIEN™ ZR, the new system is based on synthetic feldspathic porcelain delivering consistent properties, but the line-up is reduced to 15 internal stains and 16 porcelains. As the CERABIEN™ MiLai has a firing temperature of 740 °C (1,364 °F), it works on oxide ceramics like zirconia, but also on reinforced silicate ceramics like lithium disilicate*.

*The material should have CTE value within 9.5~11.0×10-6 /K (50~500 °C)

 

Consequently, the system may be used as the universal porcelain system for micro-layering on aesthetic ceramics. With its slim portfolio, it fits the philosophy of creating impressive restorations with fewer components, layers and bakes very well, as demonstrated in two different case examples below.

 

VENEERS BASED ON LITHIUM DISILICATE

Fig. 1. Six anterior veneers made of lithium disilicate (Amber Press LTA2 HASS Bio), designed with a slight cut-back to create the space needed for micro-layering.

 

Fig. 2. Restorations after the application of CERABIEN™ MiLai Value Liner 1 followed by wash firing and internal staining. This type of porcelain increases the value of lithium disilicate restorations. By staining the core, we control the chroma and add some internal characteristic effects. In this case, we added Cervical 2 to the marginal area and characterized the incisal third with Cervical 2 and Incisal Blue 1 & 2.

 

Fig. 3. First porcelain layer consisting of CERABIEN™ MiLai LT1 applied to the cervical, ELT1 to the mesial third and TX to the incisal third before …

 

Fig. 4. … and after the first bake.

 

Fig. 5. Application of internal stains for special effects like cracks, intense chroma etc.

 

Fig. 6. Second porcelain layer consisting of CERABIEN™ MiLai LT1 applied to the canines as well as the cervical third of the central and lateral incisors, while the middle and incisal third of the four incisors is individualised with LTx.

 

Fig. 7. Finished restorations on the master cast.

 

Fig. 8. Lateral view of the restorations highlighting their natural surface texture.

 

ANTERIOR BRIDGEWORK BASED ON ZIRCONIA

Fig. 1. KATANA™ Zirconia HTML Plus (A2 shade) structure immediately after milling.

 

Fig. 2. Appearance of the substructure after sintering.

 

Fig. 3. High translucency of the zirconia with the applied CERABIEN™ MiLai stains and porcelains on teeth and gingiva.

 

Fig. 4. Palatal view of the individualized restoration before the firing process.

 

Fig. 5. Restoration ready for try-in.

 

CONCLUSION

The two different cases confirm that CERABIEN™ MiLai works very well on lithium disilicate and zirconia. Despite the reduced number of stains and shades, it is possible to imitate most of the shades and individual effects found in natural teeth, which are important for lifelike outcomes. Hence, the new material is worth a try for everyone who prefers standardized and simplified procedures.

Dental technician:

ANDREAS CHATZIMPATZAKIS

 

Andreas graduated from the Dental Technology Institute (TEI) of Athens in 1999. During his studies he followed a program at the Helsinki Polytechnic Department of Dental Technique, where he trained on implant superstructures and all ceramic prosthetic restorations. As of 2000, he is running the ACH Dental Laboratory in Athens, Greece, specialized on refractory veneers, zirconia and long span implant prosthesis.

 

In 2017 Andreas visited Japan where he trained under the guidance of Hitoshi Aoshima, Naoto Yuasa and Kazunabu Yamanda and become International Trainer for Kuraray Noritake Dental Inc..

 

Intuitive shade matching goes flowable: CLEARFIL MAJESTY™ ES Flow Universal

With improving mechanical properties and evolving (injection-based) techniques, the use of flowable composites is becoming increasingly popular as a permanent solution in the aesthetic zone. Consequently, the originally challenging task of shade matching becomes relevant with this material class as well. That is why Kuraray Noritake Dental Inc. introduces CLEARFIL MAJESTY™ ES Flow Universal – a flowable composite with an intuitive shade-matching concept.

 

Available in two flowabilities and two beautifully complementary shades, universal (U) and universal dark (UD), CLEARFIL MAJESTY™ ES Flow Universal turns shade matching into an effortless endeavour. Shade U is suitable for almost all posterior and anterior cavities and shades. UD (Universal dark) shows best results in cavities of shade B3 and beyond that are lacking a back wall, such as Class IV cavities. Hence, U or UD are intuitively selected – no shade guide needed. This is feasible due to a smart combination of an enamel-like translucency, dentin-like chroma and unique Light-Diffusion Technology (LDT). The placement procedure is simplified by the clever syringe design that reduces the risk of formation of air bubbles, extruding the composite without dripping, while the low stickiness facilitates handling and sculpting with the syringe tip. Once cured, the material seamlessly blends with the surrounding tooth structure. In this way, minimal effort is involved in the creation of beautiful restorations.

 

 

With a flexural strength over 150 MPa, a compressive strength over 370 MPa and high filler loading of 75, resp. 78 wt/%), CLEARFIL MAJESTY™ ES Flow Universal rivals with its mechanical properties those of conventional paste-type composites. Thanks to this, the material is suitable for use even for stress-bearing areas like occlusal surfaces. This opens the door to a wide range of applications, including restorations of all cavity classes, direct veneering, simplified restoration of multiple teeth with the flowable injection technique, and intraoral repairs. In addition, the mechanical properties provide for an easy, time-saving polishing procedure and long-lasting gloss. So well equipped, the material positions itself as a high-performance permanent restoration solution offering both aesthetic excellence and structural reliability.

 

 

For those users who would like to maximise their clinical efficiency without compromising on treatment quality, the combination with other high-quality materials of Kuraray Noritake Dental Inc.’s universal portfolio – e.g. with CLEARFIL™ Universal Bond Quick 2 – is highly recommended. Consisting of fewer components and requiring fewer steps, these products reduce the procedural complexity and smooth the way for great outcomes. More information about CLEARFIL MAJESTY™ ES Flow Universal and the whole universal portfolio is available online.

 

CLEARFIL™ Universal Bond Quick 2: The next-generation bond

To meet the demands of modern dental practices, Kuraray Noritake Dental Inc. is continually refining existing materials and developing new ones. As part of this commitment, the company introduces CLEARFIL™ Universal Bond Quick 2, the latest advancement in dental bonding technology. Designed to enhance clinical workflows, this adhesive delivers robust performance across a wide range of applications.

 

The use of CLEARFIL™ Universal Bond Quick 2 provides a variety of benefits, made possible by the combination of proprietary Advanced Rapid Bond Technology, a newly designed filler dispersion method, and seamless integration with other essential products like restoratives and self-adhesive resin cements. Advanced Rapid Bond Technology features three monomers: the original MDP Monomer, Amide Monomer, and Urethane Tetra Methacrylate (UTMA) Monomer.

 

 

The Amide Monomer facilitates rapid penetration into the tooth structure,using its hydrophilic properties . This eliminates the need for waiting after application, saving time and minimizing the risk of contamination. This feature makes the product ideal for situations where moisture control is challenging. The newly added UTMA Monomer is a key component in creating a high-strength bonding layer that resists shrinkage forces. Meanwhile, the MDP Monomer, in combination with other well-matched components, ensures a consistent and durable bond to both enamel and dentin.

 

The new filler dispersion method provides two significant benefits: it enhances the product’s flowability without reducing the filler content, enabling easy application while forming a thin, uniform bonding layer. This minimizes the risk of pooling and helps maintain the original morphology of the prepared tooth.

 

CLEARFIL™ Universal Bond Quick 2 can be stored at room temperature (max. 25°C) and does not require shaking, making it ready to use at any time. Furthermore, it is well-suited for a variety of clinical scenarios, including direct restoration procedures, cementation of indirect restorations with self-adhesive resin cements, and core build-up procedures. A separate dual-cure activator is not required.

 

For clinicians seeking to maximize efficiency without compromising treatment quality, combining this adhesive with other high-quality materials from Kuraray Noritake Dental Inc.’s universal portfolio is highly recommended. These products, consisting of fewer components and requiring fewer procedural steps, simplify workflows and pave the way for exceptional clinical outcomes.

 

 

More information about CLEARFIL™ Universal Bond Quick 2 and the universal portfolio is available online at https://www.kuraraynoritake.eu/.

 

CERABIEN™ MiLai: A Revolutionary Porcelain and Internal Stain System for both - Zirconia and Lithium Disilicate

Whether you’re working with zirconia or lithium disilicate, CERABIEN™ MiLai simplifies your process with one unified application method for both materials. This innovative system not only saves valuable time but also ensures outstanding aesthetics and top-quality results.

 

In this video, we guide you through each step, demonstrating just how easy it is to achieve consistently beautiful outcomes. If you’ve already heard about CZR Milai, now’s the perfect opportunity to see it in action.

 

Watch the video to learn more about its key features and see the step-by-step application!

 

 

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