Clinical case with KATANA™ Zirconia HTML

Case by Daniele Rondoni, MDT

 

Evolution in the field of aesthetic dentistry never stops: KATANA™ Zirconia proves its aesthetic potential while also being great function-wise. The full zirconia palatal area is combined with an aesthetic buccal part where CZR Luster mass is only used.

 

Fig. 1. KATANA™ Zirconia HTML with vestibular cut-back opalescence bio-design.

 

Fig. 2. Palatal ”zirconia-free“ solution.

 

Fig. 3. Aesthetic vestibular layering with Luster porcelain.

 

Fig. 4. Manually polished palatal surface with Pearl Surface Z diamond paste.

 

Fig. 5. Self glazing in furnace for vestibular porcelain.

 

Fig. 6. Initial case.

 

Fig. 7. Hybrid solution.

 

Fig. 8. Palatal Zirconia free.

 

FINAL SITUATION

 

Fig. 9. 4 Years follow-up.

 

Dentist:

DANIELE RONDONI, MDT

 

Born in Savona in 1961 where he lives and has worked in his own laboratory since 1982 with his collaborators. Graduated from the dental technician school IPSIA “P. Gaslini” in Genoa in 1979. He continued his education by attending relevant workshops for the “Italian dental school“ and broadened his professional experience in Switzerland, Germany and Japan. Since 2011 Kuraray Noritake Dental International Instructor.

 

Restoring multiple teeth with a single multi-layer zirconia

Case by Marco Valenti, DDS and Angelo Canale, CDT

 

When dental zirconia evolved into a highly aesthetic material suitable for the production of restorations with a monolithic design or minimal labial cutback, the amount of hand work (ceramic layering) was reduced. At the same time, however, every dental laboratory needed to have more blanks available, and the need for an indication-specific material selection complicated the planning process.

 

Some dental technicians love to play with different blanks and with a combination of automated and manual work steps to exactly meet the patient and indication-specific needs. Others, however, would like to take a faster and more standardized path to beauty. For the latter group, Kuraray Noritake Inc. has just introduced a true allrounder. KATANA™ Zirconia YML is based on newly developed raw materials with different yttria content integrated into the company’s multi-layer colour structure. As a consequence, KATANA™ Zirconia YML offers colour, translucency and strength gradation throughout the blank, resulting in an unlimited indication range.

 

That sounds promising, but does it really work in the laboratory and clinical environment? Are there any hidden challenges with regard to designing and manufacturing? And how beautiful are the outcomes? In order to assess the material’s properties in real life and to see how it performs in our hands, we decided to select a complex case and run a clinical test.

 

INITIAL SITUATION AND TREATMENT PLAN

 

This female patient was concerned about the aesthetics of her maxillary anterior teeth (Figs. 1 and 2). Several porcelain-fused-to-metal crowns in the anterior (both central incisors) and posterior region (three premolars) had unsightly dark margins and an unnaturally opaque core. The adjacent natural teeth appeared more translucent and their look was compromised by several composite restorations with discoloured margins. A missing right first molar had caused second molar to drift mesially (Fig. 3). In addition, the left canine was missing, but the space had been closed (Fig. 4). Figure 5 provides an occlusal view of the pre-operative situation.

 

Fig. 1. Facial view of the pre-operative clinical situation.

 

Fig. 2. Frontal intraoral view of the patient’s teeth.

 

Fig. 3. Lateral view of the upper and lower right quadrant.

 

Fig. 4. Lateral view of the upper and lower left quadrant.

 

Fig. 5. Occlusal view of the maxillary teeth.

 

All restorations in the maxilla needed to be replaced, and the patient set great value on a long-lasting aesthetic improvement of the situation. Hence, an all-ceramic material needed to be selected. An orthodontic correction of the malocclusion prior to restorative treatment was not an option, so that the restorations needed to be adjusted to the existing clinical situation. In order to provide for a smooth optical integration, we decided to use a single material for all restorations from the incisors up to the second premolars. This was a great chance to put the new KATANA™ Zirconia YML to a test! It was planned to use the material monolithically with zero cutback and to just paint on an ultra-thin layer of liquid ceramics (CERABIEN™ ZR FC Paste Stain).

 

CLINICAL PROCEDURE

 

The old restorations were removed and tooth preparation was carried out (Fig. 6). A minimally-invasive structure removal is supported by the fact that KATANA™ Zirconia YML has a minimum wall thickness of just 0.4 mm in the anterior and 0.5 mm in the posterior region. Then, a digital impression was taken with 3Shape TRIOS 3 (Fig. 7). The acquired data was matched with photographs of the patient’s face to design a virtual wax-up (Fig. 8) and mill a temporary restoration in the dental laboratory. The placement of this temporary allowed for an aesthetic and functional assessment as well as a clinical test drive of the planned definitive restorations (Fig. 9). In this set-up, the left first premolar took over the function and shape of the missing canine. The fact that the gingival margin was slightly higher in the region of the right compared to the left central incisor did not bother the patient, so that an alignment (gingivectomy) was not necessary.

 

Fig. 6. Situation after tooth preparation with a heavily discoloured central incisor.

 

Fig. 7. Digital impression taken after tooth preparation.

 

Fig. 8. Smile design for the production of the temporary.

 

Fig. 9. Temporary restoration in place.

 

PRODUCTION OF THE FINAL RESTORATIONS

 

After successful completion of the test drive, a digital impression was taken with the temporary in place (Fig. 10). Based on this impression and the information acquired during the test drive, four full-contour crowns, two partial crowns and one bridge were designed (Fig. 11 to 13). The bridge in the region of the right first premolar to first molar had a small cantilever pontic to fill the reduced space of the missing first molar.

 

The restorations were milled from KATANA™ Zirconia YML. Despite the varying levels of flexural strength within the blank, virtual positioning of the restorations in the disc is extraordinarily easy. For the restorations produced in this case, it is only necessary to respect the minimum wall thickness and connector cross section recommended by the manufacturer. When long-span restorations (with more than three units) are planned, half of the connector cross sectional area needs to be positioned in the lower half of the blank. This is the case if a restoration is placed in the middle of the disc, independent of its size.

 

Fig. 10. Digital impression taken with the temporary restoration in place.

 

Fig. 11. Computer-aided design of the final restorations.

 

Fig. 12. Aesthetic assessment of the virtual design.

 

Fig. 13. Functional assessment of the virtual design.

 

FINISHING

 

Figures 14 and 15 show the sintered restorations on the resin models after the addition of individual textural features with hand instruments. A seamless multi-layer structure without transition lines and with a warm body area is obtained. For an even more natural appearance, some individual effects and glaze were added using the CERABIEN™ ZR FC Paste Stain kit from Kuraray Noritake Dental Inc. (Fig. 16 to 19).

 

Fig. 14. Frontal view of the restorations on the resin models.

 

Fig. 15. Occlusal view of the restorations.

 

Fig. 16. Frontal view of the final restorations.

 

Fig. 17. Lateral view showing the bridge and the anterior crowns in the first quadrant.

 

Fig. 18. Lateral view showing the crowns in the second quadrant.

 

Fig. 19. Occlusal view of the lifelike restorations.

 

TREATMENT OUTCOME

 

The restorations were placed with the adhesive cementation system PANAVIA™ V5 (Kuraray Noritake Dental Inc.). Figure 20 shows the treatment outcome immediately after cementation. The material masks the discolouration of the underlying tooth structure very well and offers a nice translucency in the incisal area.

 

FINAL SITUATION

 

Fig. 20. Treatment outcome.

 

A TRUE ALLROUNDER

 

Our test project confirmed that KATANA™ Zirconia YML is a high-quality material with a great aesthetic potential and no limits with regard to the indication range. It is surprisingly easy to design and position the restorations in the virtual blank and after milling, the surfaces are smooth, the margins are sharp and stable, and the fit is accurate. Micro-layering with paste stain is often sufficient for lively outcomes. This makes the new KATANA™ Zirconia YML the material of choice for anyone placing great value on a high level of automation, the standardization of laboratory workflows and efficient and easy procedures.

 

Dentists:

MARCO VALENTI, DDS ANGELO CANALE, CDT

 

Cosmetic camouflage for a patient with periodontal disease

Case by Dt Giuliano Moustakis

 

When producing restorations for the upper anterior region, the first thing that comes to a dental technician’s mind is the selection of a material that matches the colour and translucency of the patient’s natural teeth. The aim behind this action is to provide a perfect optical integration of the restorations to be produced. In order to achieve this optical integration, however, dental technicians need to focus on the surface morphology as well. The following clinical case is used to demonstrate how restorations with the right colour, translucency and texture are able to create a stunning, natural smile, even in complex cases.

 

The female patient had a periodontally compromised dentition with a missing maxillary lateral incisor and mandibular prognathism. Spacing was present in both jaws, but the patient decided not to undergo orthodontic treatment due to the challenging periodontal situation and the associated risk of losing additional teeth. Instead, a cosmetic camouflage was planned. As the existing direct restorations on the upper central incisors were in need of replacement, the restoration of choice was an all-ceramic, five-unit bridge. Knowing that this situation would best be solved with a material that offers high flexural strength in the body area (strictly mandatory for five-unit bridges) and high translucency in the enamel part (required to imitate nature in the anterior region), the new KATANA™ Zirconia YML was selected. Thanks to its multi-layer structure with colour, translucency and flexural strength gradation (achieved through yttria content gradation), this material offers exactly the desired properties. We decided to use it with a slight vestibular cutback and microlayering with CERABIEN™ ZR (CZR) porcelain.

 

Fig. 1 Pre-operative clinical situation with a Class III Malocclusion, a missing lateral incisor, spacing and periodontally compromised teeth in both jaws.

 

Fig. 2 Lateral view of the pre-operative situation.

 

Fig. 3 Shade determination in the dental office.

 

Fig. 4 Maxillary central and lateral incisors and right canine after tooth preparation.

 

Fig. 5 Printed models of both jaws based on an intraoral scan. This view reveals the discrepancy between the upper and lower jaws that needs to be camouflaged.

 

Fig. 6 Vestibular and incisal reduction and surface texturing on the pre-sintered restorations made of KATANA™ Zirconia YML. Integration of mamelon structures with a round-end straight carbide bur.

 

Fig. 7 Integration of horizontal growth grooves with a coneshaped instrument (Panther Stone 040).

 

Fig. 8 Translucency of the reduced bridge after sintering.

 

Fig. 9 KATANA™ Zirconia YML structure on the model after sintering.

 

Fig. 10 Silicone index revealing the space generated in the cutback procedure.

 

Fig. 11 Evaluation of the camouflage effect.

 

Fig. 12 Try-in of the zirconia structure.

 

Fig. 13 Sandblasted bridge ready for microlayering.

 

Fig. 14 Bridge after the application of internal stains and a single layer of CERABIEN™ ZR Body (A3B) and CERABIEN™ ZR Luster Porcelain (LT1, LT Royal Blue, LTx and LT Coral mixed with Incisal Aureola).

 

Fig. 15 Chromatic map of the microlayering procedure.

 

Fig. 16 Palatal view of the restoration.

 

Fig. 17 Bridge after the first bake and the addition of LT1.

 

Fig. 18 Finished restoration. In order to optimize the look of tooth and gingiva parts, a final layer of CERABIEN™ ZR FC Paste Stain and Glaze was added.

 

Fig. 19 Palatal view of the restoration after finishing.

 

Fig. 20 Try-in of the bridge for aesthetic and functional evaluation.

 

FINAL SITUATION

 

Fig. 21 Treatment outcome.

 

CONCLUSION

 

This clinical case shows that KATANA™ Zirconia is an innovative material with high aesthetic potential. Despite flexural strength gradation, there are no severe design restrictions that limit the indication range. Instead, it is easy to design and produce even long-span bridges. Furthermore, due to the material’s high aesthetic potential, a monolithic design with zero cutback and paste staining with liquid ceramics is often an option. If users want to add a porcelain layer, a simplified and time-efficient microlayering approach is highly recommended. In any case, a natural surface morphology should be integrated, as it is essential for an aesthetic outcome.

 

Dentist:

DT GIULIANO MOUSTAKIS

 

A new formula for aesthetic monolithic long-span restorations

Case by MDT Daniele Rondoni

 

Usually, the aesthetic potential of a dental ceramic material – specifically its translucency – may be increased only at the expense of a decreased flexural strength. The new KATANA™ Zirconia YML from Kuraray Noritake Dental Inc. is different. With its high flexural strength of 1,100 MPa in the lower half of the blank and high translucency in the upper body and incisal areas, it has a high aesthetic potential and an unlimited indication range, as shown using the following case example.

 

Fig. 1. KATANA™ Zirconia YML 4-unit and 6-unit bridges after milling and sintering. A natural vestibular surface texture plays a decisive role in the creation of aesthetic monolithic restorations.

 

Fig. 2. The two bridges on the model after ultra-micro layering with CERABIEN™ ZR FC Paste Stain Kuraray Noritake Dental Inc.).

 

Fig. 3. Stained and glazed restorations and their translucency in transmitted light.

 

FINAL SITUATION

 

Fig. 4. Buccal view of the 6-unit bridge cemented in the patient’s mouth.

 

Fig. 5. Buccal view of the 4-unit bridge cemented in the patient’s mouth.

 

With this new type of multi-layered zirconia, it is possible to produce aesthetic monolithic restorations suitable even for use in the anterior area. A high design flexibility is offered despite strength gradation, and the high translucency in the incisal area is responsible for a natural look after sintering. Ultra-micro layering and glazing on the monolithic surface will be sufficient to produce outcomes to our patients’ satisfaction.

 

Dentist:

DANIELE RONDONI, MDT

 

Born in Savona in 1961 where he lives and has worked in his own laboratory since 1982 with his collaborators. Graduated from the dental technician school IPSIA “P. Gaslini” in Genoa in 1979. He continued his education by attending relevant workshops for the “Italian dental school“ and broadened his professional experience in Switzerland, Germany and Japan. Since 2011 Kuraray Noritake Dental International Instructor.

 

Full zirconia HTML A1 & FC Paste Stain

Case by Dr. Daniele Rondoni, RDT

 

Check out how beautiful zirconia restorations are finalized using CERABIEN™ ZR FC Paste Stain, take a look at the color palette used by Dr. Daniele Rondoni to achieve outstanding aesthetic results.

 

“CERABIEN™ ZR Paste Stain is a material developed for micro-layering on the full-contour zirconia surface. With it, natural, true-to-life optical effects are created in an efficient way. I apply the pastes in the esthetic areas, while the functional parts of the restorations are only polished.”

 

 

Dentist:

DR. DANIELE RONDONI, RDT

 

Born in Savona in 1961 where he lives and has worked in his own laboratory since 1982 with his collaborators. Graduated from the dental technician school IPSIA “P. Gaslini” in Genoa in 1979. He continued his education by attending relevant workshops for the “Italian dental school“ and broadened his professional experience in Switzerland, Germany and Japan. Since 2011 Kuraray Noritake Dental International Instructor.

 

New Paradigm in Aesthetic Restoration

Case by Francesco Ferretti and Marco Nicastro

 

Aesthetic restoration of anterior teeth using KATANA™ UTML Full anatomical crowns, with vestibular stratification and BOPT*1.

*1 Biologically Oriented Preparation Technique

 

Initial situation

 

Final result

Shows excellent aesthetic properties of KATANA™ UTML and the perfect integration in harmony with pink tissues.

 

Figure 1. The patient requested a solution for an aesthetic problem due to unnatural look of old restorations and black triangles coming from past history of periodontitis. The resulting retraction of the tissues had left the margins of the prosthesis clearly visible, and the loss of the papilla peaks, together with the numerous black spaces between the crowns, required a complex therapeutic approach.

 

Figure 2. The treatment plan for the periodontal problems con-sisted of a non-surgical approach, with scaling and root planing, and the replacement of the previously fixed prostheses to recondition the marginal tissues and facilitate the restoration of a new, aesthetically pleasing gingival architecture.

 

Figure 3. From a functional point of view, we decided to reduce the deep frontal bite to restore a correct overjet-overbite ratio. This reduction was also important from an aesthetic point of view, as it allowed us to shape the various elements correctly.

 

Figure 4. We usually remove old prostheses before beginning a periodontal treatment, and make a first, provisional restoration to create an environment in which the soft tissues can heal. If we have to work beyond the cement enamel joint (CEJ), we prefer a vertical preparation for posts, and the purpose of the provisional restoration is to condition the marginal tissues using Dr. Loi’s BOPT.

 

Figure 5. For the BOPT, the vertical preparation of the post has a finish line that extends inside the gingival sulcus. The temporary conditioning of the tissues induced by the provisional prosthesis allows us to modify the level of the gingival parables to a certain extent.

 

Figure 6. The image on the left shows the clinical healing of the tissues one month after the initial periodontal treatment. The role of the provisional restoration, appropriately realigned, is clear. The conditioning of the tissue has been achieved by means of the provisional restoration, which has modified the level and shape of the marginal tissue. Once filled with correctly fitted crowns, the interproximal spaces will be further reduced after the definitive restoration.

 

Figure 7. The correct management of the provisional restoration is crucial for the healing of the tissues. The placement of a provisional restoration before the periodontal therapy has allowed us to create the right environment for complete healing. At the same time, the vertical preparation has allowed us to gradually condition the marginal gingival tissue by shortening or lengthening the provisional restoration as necessary.

 

Figure 8. One of the advantages of a vertical preparation is that taking the final impression is easy, because the absence of a horizontal finish line greatly simplifies the procedure. On the other hand, the BOPT also requires the taking of an impression of the sub-gingival portion of the preparation. The dental technician will have to decide marginal shape of restorations according to the position of the gingival line in consultation of the clinician, and based on the tests conducted with the provisional restoration.

 

Figure 9. After the casting of the model, we prepared the gingival area to accommodate an ideal configuration of gingival parables.

 

Figure 10. After making a wax model, we assessed whether the height of the gingival zenith level could be further corrected. This photo shows that gingival level of 21 was not yet ideal, so we stretched it distally.

 

Figure 11. Once the wax model was complete, we extracted the element from the model and evaluated its protrusion. It was only after joining the gingival protrusion to the arbitrary margin of the preparation that we proceeded to a scan and milled the crowns.

 

Figure 12. The restoration was carried out with Katana™ UTML zirconia based on the new formulation of cubic zirconium oxide. This ultra tralucent material was chosen because we were working with light and non-discolored posts.

 

Figure 13. We finished the crowns on a positional impression to help to improve the gingival adaptation; we had some dispersion of the tissues in the first precision impression due to the use of retractors. We finished the crowns with CZR FC Paste Stain colours and glaze.

 

Figure 14. The surface colours and the slight contrast created are highlighted in this black-and-white image taken with a blue filter.

 

Figure 15. In this translucent image, we can see the natural translucent effect of KATANA™ UTML and invisible fusion between abutments and crowns.

 

Figure 16. Clinical image one year after cementation made with PANAVIA V5; this shows the good clinical condition of the marginal tissue, with no signs of inflammation or bleeding. The BOPT allowed us to optimise the level of the gingiva without resorting to periodontal surgery, while the shape of the new crowns has made it possible to close all interproximal spaces for an optimally aesthetic result.

 

Figure 17. The brightness of the restorations (thanks to the use of a particularly translucent zirconia) combined with the shape of the incisors, has greatly im-proved the aesthetic of the restoration, even though the condition initially appeared to be particularly unfavourable.

 

Figure 18. Compared to the previous prostheses, the incisal reduction allowed not only for the optimisation of the functional phase by reducing the overbite, but also made it possible to achieve a more natural aesthetic, with the contour of the incisal margins following that of the lower lip.

 

Dentists:

 

FRANCESCO FERRETTI

 

Born in Rome on 15th March 1957, Francesco Ferretti gets his degree as dental technician at the Institute “Edmondo de Amicis”, in Rome. In 1980, he starts working and, from 1987 to 1994, he cooperates with IVOCLAR VIVADENT giving consulting as ceramist. In 1992 he starts working exclusively with Prof. Mario MARTIGNONI.

 

  • After one year cooperation with Prof. Martignoni, he starts working with the ORAL DESIGN CENTER founded in Rome by Mr. Willi Geller, and becomes a partner, improving prosthesis esthetics.
  • Is registered outside the course of dentistry at the University of Rome Tor Vergata.
  • In 2001, he founds ESTECH DENTAL STUDIOS, in cooperation with Pentron for technical training and consulting.
  • He has published articles and studies in Italian and American magazines. He is interested in Metal Free techniques.
  • Winner of the 2004 Polcan Aiop.
  • He is a member of: ANTLO LAZIO ( National Association of Lab Owners) with the president of the Lazio region 2013-2014.
  • National cultural manager ANTLO 2017-2020.
  • Teacher of prosthetics perfectioning at the University of Chieti for the year 2002, he has been re-confirmed for the year 2003, 2004, 2005 to deal with Metal Free.
  • Teacher of prosthetics perfectioning at the University of Naples 2006.
  • He has participated as a speaker at numerous conferences in Italy. ESCD member has participated as a speaker at ten in Florence 2009 and Turin 2013.

 

MARCO NICASTRO

 

Marco Nicastro takes a degree in “Odontoiatria e Protesi Dentaria (Dentistry and Dental Prosthesis) at the University of Rome “ La Sapienza in 1989. Since the beginning he is interested in prosthesis restoration dentistry and aesthetic problems.

 

  • From 1990 to 1996 he attends Prof. Martignoni’s studio, where he develops his prosthesis knowledge.
  • From 1993 to 1998 he cooperates as lecturer with the Oral Design Centre in Rome, directed by Mr. Ferretti and Mr. Felli, giving lectures and courses about aesthetic restoration either in Italy or in foreign countries. In the same period he enlarges his experience in aesthetics, attending training courses at the University of Geneva, in Switzerland.
  • Since 1993 he has been cooperating with Mr. Francesco Ferretti in the organization of Courses and Conferences, paying particular attention to metal free methodology.
  • Vice President of the European Society of Cosmetic Dentistry (ESCD).
  • Founding member and active member of Gimnasium interdisciplinary CAD-CAM (GICC).
  • Active member of the Italian Society of Conservative Dentistry (SIDOC).
  • Partner of the Italian Academy of Prosthetic Dentistry (AIOP).
  • President of Like Mine Dental Education in Rome since 2001.
  • He won, with Francesco Ferretti, the Polcan award of the Italian Accademy of Prosthetic Dentistry in 2004.

 

Clinical case - Frame structure without backing lingual support

By Daniele Rondoni, RDT

 

Considering different criteria to select the ideal zirconia and frame design to meet the level of esthetics requested.

 

Step 1
Final Preparations.

 

Step 2
Zirconia Frame (KATANA Zirconia STML A2) cut-back designed to reproduce translucent incisal area.

 

Step 3
Application of 1st Internal Stain and firing.

 

Step 4
Application of 1st Luster, Clear Cervical and firing.


Step 5
Application of 2nd Internal Stain and firing.

 

Step 6
Application of 2nd Luster, and Opacious Body.

 

Step 7
Completion of firing.

 

Step 8
Completion of morphological correction.

 

Step 9
Post-operative view.

 

Clinical case - PFM incisor crowns using Noritake Super Porcelain EX-3

By Daniele Rondoni, RDT

 

Preoperative view

 

1 PFM. 3 Laminates on refractory

 

Postoperative view

 

NORITAKE SUPER PORCELAIN EX-3 CHROMATIC MAP

 

Dentist:

DANIELE RONDONI, RDT

 

Born in Savona in 1961 where he lives and has worked in his own laboratory since 1982 with his collaborators. Graduated from the dental technician school IPSIA “P. Gaslini” in Genoa in 1979. He continued his education by attending relevant workshops for the “Italian dental school“ and broadened his professional experience in Switzerland, Germany and Japan. Since 2011 Kuraray Noritake Dental International Instructor.

 

Clinical case - KATANA™ HTML and CERABIEN™ ZR (CZR) - Screw-retained implant bridge

By D.T. Pier Francesco Golfarelli

 

Digital workflow and CAD/CAM shaping have now become a daily practice that helps to manage most cases, including the most extensive re-adaptations (rehabilitations).

 

KATANA™ HTML zirconia was selected, in consultation with the specialist, for the case presented here. It was principally chosen for its aesthetic and mechanical properties. One of our selection criteria was the advantageous lower abrasiveness level of zirconia. Because of its density, this material is less abrasive than the more traditional ceramics in combination with adequate mechanical polishing. Based on the initial situation, once the assembly in the articulator was completed, we designed a structure with anterior cutbacks for maximum aesthetics, while for the posterior teeth a monolithic solution was chosen for maximum strength and quality of the functional surfaces.

 

With the CORE & SHELL technique developed by the Noritake Italian Study Club, I can now fully exploit the optical properties of KATANA™ zirconia by integrating it, in the anterior area, with Noritake CERABIEN™ ZR ceramics. In the images here you can see the aesthetic results of the anterior and side areas, the mechanically polished monolithic surfaces and the special Noritake glaze.

 

Fig. 1 CAD Shaping - 3Shape Dental Designer

 

Fig. 2 Structure design with cutbacks

 

Fig. 3 KATANA™ HTML structure

 

Fig. 4 Occlusal surface – details

 

Fig. 5 Shade stain

 

Fig. 6 Shade Stain (SS)

 

Fig. 7 Core

 

Fig. 8 Internal Live Stain (ILS)

 

Fig. 9 Shell

 

Fig. 10 Shell Tissue

 

FINAL SITUATION

Fig. 11 Layering Details

 

Dentist:

D.T. Pier Francesco Golfarelli
Noritake Italian Study Club Teacher, Forlì

 

Clinical case: Full-mouth rehabilitation using multiple types of Zirconia

This case was conducted by Dr Davide Cortellini, owner of Studio Cortellini in Riccione in Italy, and dental technician Angelo Canale, owner of Canale dental laboratory in Rimini in Italy.

 

This patient came to the clinic to improve her chewing ability and aesthetic level. The physical examination revealed the presence of several endogenous erosive lesions that made chewing difficult, in addition to partly affecting the esthetics due to decrease in enamel thickness and the presence of dyschromic composite restorations. The possibility of using the new types of both tetragonal and cubic multilayer zirconia made it possible for us to plan the complete covering of all the elements with extremely conservative crowns with thicknesses between 0.5 and 1 mm in the axial and occlusal areas and up to 0.2 mm at the margin.

 

 

VERTICAL PREPARATIONS

Very conservative vertical preparations were carried out in the enamel without anesthesia. In the upper arch, the front group was prepared for full-veneer crowns, while the lower front group was treated with conventional lithium disilicate veneers without interproximal separation. In this case too, vertical preparations were carried out without finishing line. The impression was made using a 3Shape TRIOS intraoral scanner. The technician modeled the zirconia restorations that were then completed by the ceramist.

 

Knife Edge Preparation

No finishing line

 

SCANNING SEQUENCE

1. Temporary 2. Lower arch
3. Upper arch 4. Bite

Digital DV models of temporary teeth

 

The three different materials were selected on the basis of the specific positions inside the mouth:

  • UTML for the anterior teeth
  • STML for the premolars
  • HTML for the molars


The final result shows excellent integration between the 3 different types of zirconia and a good natural feeling.

Bucco-lingual thickness: 0.6 mm Interproximal thickness: 0.5 mm

 

MINIMAL PREP KATANA™ (KATANA™ MICRO LAYER)

 

HARMONIC OPTICAL INTEGRATION

The full-mouth rehabilitation procedure using three different types of zirconia led to a functional and beautiful treatment outcome. The optical integration between the materials is excellent and the high translucency especially in the anterior region creates a true-to-life appearance.

Initial situation Final situation

 

APPROACH WITH MINIMAL INVASIVE PREPARATIONS - REPORT ON THE SELECTION OF MULTI-LAYERED ZIRCONIA

Dental zirconia is no longer just the opaque framework material introduced two decades ago. Nowadays, it offers the high strength needed for long-span bridges, dentin-like translucency and strength perfect for thin-walled posterior crowns, or enamel-like optical properties for beautiful anterior restorations - depending on its composition and structure. Kuraray Noritake offers three types of dental zirconia - three with a multilayered structure created using patented powder coloring technology. They differ with regard to their optical and mechanical properties, which makes it possible to choose an ideal material for every clinical situation.

 

Dentists:


DR. DAVIDE CORTELLINI

Dr. Cortellini graduated with honours in Dentistry and Dental Prosthetics from the University of Siena in 1992. He won the scholarship of the Italian Society of Periodontology for the year 1994-95. He then received the opportunity to attend the Department of Periodontology and Fixed Prosthetics of Prof. NP. Lang at the University of Bern in Switzerland, carrying out clinical and research activities. He obtained the title of „Doctor Medicinae Dentium“ (D.M.D.) at the same university in 2000. Dr. Cortellini is the author of scientific publications in international journals of aesthetic dentistry. He is an active member and advisor to the Italian Academy of Prosthetic Dentistry, and a member of the International Academy for Digital Dental Medicine. He holds conferences in Italy and abroad and is dedicated to clinical activity in his own practice in Riccione, where he primarily focuses on aesthetic and digital prosthetics and complex prosthetic rehabilitation.

 


CDT. ANGELO CANALE

Mr. Canale is a dental technician graduated high school in 1981. He’s the owner of a dental laboratory in Rimini since 1986. He is specialized in fixed prosthesis on natural teeth and on implants with a metal free approach using different kind of materials. He is always interested about digital technique using CAD-CAM systems (in his laboratory the 80% of the work comes from digital impressions). He is co-author of international publications on PPAD, QDT, EJED and THE JOURNAL OF ADHESIVE DENTISTRY concerning the use of metal free in prosthesis. He is a speaker in national and international congress.