We are pleased to present the third episode of our short KATANA video series on how to check and manage your sintering.

Each step will be explained in the chapters below.

The full video can be viewed at the bottom of this page.

We are pleased to present the second episode of our short KATANA video series on how to improve your restoration before sintering.

Each step will be explained in the chapters below.

The full video can be viewed at the bottom of this page.

We are pleased to present “Katana Zirconia Design’ - a short video series on how to improve your design and milling.

Each step will be explained in the chapters below.

The full video can be viewed at the bottom of this page.

Though one is a master dental technician and the other a dentist, Daniele Rondoni and Dr Nicola Scotti share a passion for discovering new materials and technologies to better provide aesthetic, durable restorations for patients. Here, they discuss their dental journeys and how they have integrated Kuraray Noritake Dental’s KATANA™ Zirconia range into their workflows.

How did you get started in dentistry, and what was it about dentistry that first interested you?
Dr Nicola Scotti: Well, my professional interest goes back 15 or 20 years at this point, but I was first introduced to dentistry as a child through my father, who was a dentist himself. I grew up looking at teeth, looking at models, and it was something that was just in my blood. When I had to decide what to study, I followed my heart and decided to become a dentist, and ever since I have remained dedicated to learning new things about it.

Daniele Rondoni: I have a similar story to Nicola. My uncle was a dental technician and that influenced my decision to become a dental technician and open up my own dental laboratory. Though there were many things that interested me, I have always focused on the major possibility that this profession offers, the opportunity not only to use your hands but also to combine this skill with the newest dental technologies available.

Regarding this combination of manual and digital skills, do you still see a role for the dental professional as a craftsperson in this increasingly digital industry?
Scotti: Dentistry, even if the digital influence continues to grow, will surely continue to be a profession defined by what we can do with our hands. You cannot complete a restoration, for example, without having these manual skills. There is also the matter of personalisation. Though machines can create flawless dental restorations in great numbers, it is the artistry of the dental technician that allows our patients to have customised solutions made with the materials and the shapes that suit them best. If you want to provide natural-looking restorations for your patients, digital dentistry is a great tool to use, but you need to have manual skills and a passion for the work as well.

Rondoni: As a dental technician, it is important to remember that my work depends on technology, and so in this way, digital dentistry and the new-generation dental materials have helped my work greatly. Using this technology for individual situations is an essential part of my role, and excellent materials like Kuraray Noritake Dental’s KATANA™ Zirconia range make my artistic vision regarding these situations more easily achievable.

Scotti: In my opinion, even if 90 per cent of the workflow is digital in nature, you need that artistic input and vision for the remaining 10 per cent in order to really create a successful restoration. With KATANA™ Zirconia, these two aspects come together and allow you to create something really amazing.

Speaking of the KATANA™ Zirconia range from Kuraray Noritake Dental, is this material a part of your everyday workflow at this point? What do you see as its benefits?
Rondoni: It is definitely a part of my everyday workflow. I have worked with Noritake materials for many years, but when Kuraray released its newest generation of zirconia, it totally changed my approach in the dental laboratory. Over the last five years, KATANA™ Zirconia has greatly influenced my workflow; it allows me to use certain technologies without forgoing artistic needs, and since it’s available in different translucencies and shades and so on, I can create aesthetic restorations for individual cases with ease.

Scotti: In the past, I didn’t regard zirconia as a material for dentists. We used to take the impression and then ask the dental technician to use zirconia to make a restoration, but we didn’t use the material ourselves. What the KATANA™ Zirconia Block for chairside has introduced is a totally new concept of how zirconia can be used by dentists themselves. Having a material that can create monolithic full-contour restorations, even single crowns, is incredible. Its aesthetic qualities are fantastic as well, as Daniele mentioned, and it gives us a truly new option for treating patients.

Earlier this year, Kuraray Noritake Dental invited dental professionals from all over Europe to a symposium in Berlin that highlighted the newest research and clinical findings with the KATANA™ Zirconia Block, the latest addition to the KATANA™ family. Among those to present was Dr Nicola Scotti, an assistant professor at the Department of Cariology and Operative Dentistry at the University of Turin’s Dental School and operator of his own private practice.

Dr Scotti began working with Kuraray Noritake Dental’s range of products in 2012, having been asked to test the CLEARFIL MAJESTY™ ES-2 composite resin before its launch, and soon afterwards began what he terms a “close collaboration” with the company. “I consider Kuraray Noritake Dental to be a very serious company, one built on strong scientific foundations and with a great interest in innovation and consulting with opinion leaders,” he added.

When Dr Scotti was presented with the opportunity to use the KATANA™ Zirconia Block in April 2018, it required a significant learning curve as he had never used zirconia for restorations before. “I am not a dental technician, and when I received the Block for the first time, I realised that I would have to add some skills to be able to work the material in the best possible way,” he said. With the assistance of master dental technician Daniele Rondoni—facilitated by Kuraray Noritake Dental—Dr Scotti was able to learn how to process and characterise zirconia, as well as understand the optical behaviour of KATANA™. “I must say that the material, overall, is easy to use and provides amazing aesthetic results,” he added.

As part of his presentation, Dr Scotti showed several case studies that had been conducted with KATANA™ Zirconia Block. One of these focused on a 24-year-old male patient referred to him with a discoloured upper incisor resulting from blunt trauma. “The patient had a fairly immediate aesthetic need, but in this case I was unable to perform external whitening to lessen the discolouration,” explained Dr Scotti. “However, I was able to solve the case by creating an adhesive crown made from a KATANA™ Zirconia Block. Though the cervical area still showed a slight colour difference to the neighbouring teeth, it was not visible in the patient’s smile and he was extremely happy with the result,” Dr Scotti continued.

Overall, Kuraray Noritake Dental’s KATANA™ Zirconia Block is a great step forward for zirconia restorations, according to Dr Scotti. “Ten years ago, no one would have imagined being able to make a central incisor restoration out of zirconia,” he said. “Thanks to the multi-layered technology behind the natural aesthetics of this block, today this is no longer a dream.”

As the operator of his own dental practice in the German town of Laer and a member of the Digital Dental Academy in Berlin, Dr Hendrik Zellerhoff is clearly a very busy man. Fortunately, his integration of Kuraray Noritake Dental’s KATANA Zirconia Block into his daily workflow means that he is able to deliver high-quality restorations to his patients faster than ever. In this interview, Dr Zellerhoff explains how he uses the block and how his patients have responded to it.

Dr Zellerhoff, can you tell us a little bit about your background as a dentist?
In 2003, I began working as an assistant and at this time I worked with the CEREC system, a system for which I am now a certified trainer. In 2005, I opened my own dental practice in Laer, which I continue to operate to this day.

When did you first begin to work with Kuraray Noritake Dental’s range of products?
I think it was about four or five years ago that the laboratory that I worked with told me how good Kuraray Noritake’s KATANA Zirconia discs were for sintering and fabricating full-zirconia crowns. At that point, however, I was only looking for materials that would work with CEREC, and so it wasn’t until early 2018, when I went on a course in Leipzig in Germany where the KATANA Zirconia Block was being demonstrated, that I really saw how I could use this product in my practice. The block’s integration with the CEREC system means that it is now possible for me to provide high-strength aesthetic zirconia restorations for my patients accurately and quickly.

How frequently do you use the KATANA Zirconia Block during your daily work as a dentist?
I think around once a day, on average. It varies—sometimes I may make restorations for three different patients on one day, and then it’s four days until I use it again. My CEREC is only able to conduct wet milling, however, which is obviously slower than the 15-minute time span made possible through dry milling, and this limits how often I can use it.

What do you like most about this zirconia solution?
For me, it both feels and looks very real, so it has this aesthetic function going for it. Its multilayered, highly translucent appearance definitely helps to achieve more natural-looking restorations. However, the mechanical strength of the material is also something that I like, as it means that it can be used for restorations with thinner walls and sharper margins than those made with glass-ceramics.

With the release of the KATANA Zirconia Bridge Block, do you expect to use this zirconia solution more?
Oh, absolutely! The ability to make aesthetic bridges in the molar area and in a single visit is a revelation to me.

What has the response from your patients been?
They love it! These procedures can be realised on the same day as their initial appointment, and this means that my practice has patients coming from far outside of the small town in which I live. We even get people coming all the way from Switzerland to receive KATANA-based treatments—that’s how positive the response has been.

With this focus on digital dentistry, is there still a role for the dentist as a craftsperson?
I love to work with an entirely digital workflow. If a machine can do something better or faster than I am able to, then that is all right with me. As far as I can see, the future of dentistry will be digital. At the end of the day, the goal stays the same—to provide my patients with results that they are happy with.

NOW 18 Minutes Sintering using the CEREC SpeedFire

KATANA™ Zirconia Block, the innovative multi-layered zirconia block^*1, can be used with Dentsply Sirona's CEREC system^*2. Now the 18 minutes sintering program^*3 is developed and installed into CEREC SpeedFire. New sintering technology makes it possible to fabricate full zirconia restoration in approx. 35 minutes.